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Metal etching has increasingly become a standard process for thin-film technology in the domain of electronics and semiconductors. Its use is as extensive as it is specific, and there are several solutions for etching different types of metals and metallic surfaces.
Among the more popular of these is the Gold Etching process that is primarily used for printed circuit boards. Depending on the depth of etch required, various IodineIodide compounds may be used for the process. In addition Wholesale Milwaukee Bucks Jerseys , selectivity, temperature, agitation and device design may also be used as variables that increase the etch rate and specificity of the compounds used in the process. Several other metals can also be etched in much the same way, but with compounds designed specifically for those metals.
The basic etching process involves 5 steps: cleaning, masking, scribing Wholesale Miami Heat Jerseys , etching and de-masking.
This is essentially a preparatory part of the etching process that removes contaminants like oils, coatings, markings, grease, etc. Typically, no material is physically handled by humans after the cleaning process due to possible re-contamination of the surface from body oils Wholesale Memphis Grizzlies Jerseys , sweat, etc. The process is carried out by either applying a solvent to the surface or immersing the material in a de-oxidizing liquid or an alkaline cleaning solution. The end-result is a contaminant-free surface that is ready for the next step – masking.
This part of the process involves applying an inert substance known as a maskant to the entire surface of the material to be etched. The maskant should adhere to the surface in order to help define the etching area; however, excessive adhesion will make the next step – scribing – difficult, and low adhesion may lead to poor etching definition. Maskants may be wet or dry, depending on the requirement.
This step involves removing the maskant from the specific areas that are to be etched away. Etching needles and scribing knives are typically used for this, and for more complex etching needs Wholesale Los Angeles Lakers Jerseys , automated templates are normally used.
The actual etching step is next. Wet or plasma etching may be done at this point, and the process needs to be monitored and controlled to ensure accuracy of the etching desired. Immersion is one of the most common processes, and this involves dipping the entire masked and scribed material in a tank full of etching liquid for a specific time and at a specific temperature that will achieve the desired results. The Au-5 compound developed by Cyantek is one of the most popular products for gold etching with high etch rates – typically in the range of 4,900 to 6,600 Amin, depending on the deposition type.
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